Double wall corrugated boxes add an extra layer of fluted board for heavy-duty strength — built for bulk shipping, fragile goods, and long-distance freight.
When a shipment needs more than standard protection, double wall corrugated boxes deliver. Constructed with two layers of fluting sandwiched between three liner sheets, these boxes offer significantly higher stacking strength and impact resistance than single wall board.
Our custom double wall corrugated boxes are built to the exact dimensions of your product, whether that's heavy equipment, glassware, appliances, or palletised bulk goods. Full-colour exterior printing is available without compromising the reinforced structure.
Double wall corrugated is the standard choice for freight, export packaging, and any shipment where the box itself needs to carry serious weight.
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Structure |
RSC / Custom die-cut, reinforced corners available |
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Board Weight |
Double Wall (BC, EB flute combinations) |
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Sizes |
Fully custom |
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1–4 colour flexo, or full-colour laminated offset |
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Finish |
Matte/gloss lamination, water-resistant coating |
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MOQ |
LOW MOQ |
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Lead Time |
10–15 business days |
Board and Structural Materials
◆ Double Wall Kraft Corrugated
◆ Double Wall White Top Corrugated
Interior and Insert Options
◆ Corrugated dividers
◆ foam corner blocks
◆ honeycomb padding
Available Print Finishes
◆ Matte Lamination
◆ Gloss Lamination
◆ Water-Resistant Coating
Yes, we offer sample kits and paid custom samples so you can verify the structure and print quality before a larger run.
Our minimum order quantity starts as low as 50 units for standard boxes, allowing you to test the market effectively.
You need a print-ready file (AI or PDF). If you don't have a designer, you can download our dielines and use Canva or Adobe Illustrator to place your logo. We review every file before printing.
Standard production takes 10-15 business days. Shipping time depends on your location and the shipping method selected at checkout.
Absolutely! We specialize in engineered custom packaging. Please fill out the custom quote form below with your specific dimensions.
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