Double wall corrugated boxes add an extra layer of fluted board for heavy-duty strength — built for bulk shipping, fragile goods, and long-distance freight.
Free Shipping Across USA
Offset/Digital printing
Free Design Support
Custom Finishing
When a
shipment needs more than standard protection, double wall corrugated boxes
deliver. Constructed with two layers of fluting sandwiched between three liner
sheets, these boxes offer significantly higher stacking strength and impact
resistance than single wall board.
Our custom
double wall corrugated boxes are built to the exact dimensions of your product,
whether that's heavy equipment, glassware, appliances, or palletised bulk
goods. Full-colour exterior printing is available without compromising the reinforced
structure.
Double wall
corrugated is the standard choice for freight, export packaging, and any
shipment where the box itself needs to carry serious weight.
|
Structure |
RSC / Custom die-cut,
reinforced corners available |
|
Board Weight |
Double Wall (BC, EB flute
combinations) |
|
Sizes |
Fully custom |
|
Print |
1–4 colour flexo, or
full-colour laminated offset |
|
Finish |
Matte/gloss lamination,
water-resistant coating |
|
MOQ |
LOW MOQ |
|
Lead Time |
10–15 business days |
Board and Structural
Materials
◆
Double Wall Kraft
Corrugated
◆
Double Wall White Top
Corrugated
Interior and Insert Options
◆
Corrugated dividers
◆
foam corner blocks
◆
honeycomb padding
Available Print Finishes
◆
Matte Lamination
◆
Gloss Lamination
◆
Water-Resistant Coating
|
Flexographic
Print |
Cost-efficient, up to 6
colours, ideal for high-volume freight cartons. |
|
Offset
Lithography (on laminated sheet) |
Full-colour branding for
retail-facing heavy-duty boxes. |
|
Digital
Printing |
Prototypes and short runs. |
Colour System
CMYK standard, Pantone PMS
matching on offset runs.
Artwork Requirements
Press-ready PDF, 300 DPI at
100% size, 3mm bleed, 3mm safe zone.
Proofing
Digital proof before
production; physical samples on request.
Yes, we offer sample kits and paid custom samples so you can verify the structure and print quality before a larger run.
Our minimum order quantity starts as low as 50 units for standard boxes, allowing you to test the market effectively.
You need a print-ready file (AI or PDF). If you don't have a designer, you can download our dielines and use Canva or Adobe Illustrator to place your logo. We review every file before printing.
Standard production takes 10-15 business days. Shipping time depends on your location and the shipping method selected at checkout.
Absolutely! We specialize in engineered custom packaging. Please fill out the custom quote form below with your specific dimensions.
End-to-end payments and financial management in a single solution.
Structure Packaging engineers premium custom solutions, turning your unboxing into a brand asset. We are committed to load-bearing integrity, sustainable materials, and factory-direct speed with every shipment.