Our Custom Tuck Flap Boxes feature extended tuck flaps for enhanced product security and a premium unboxing feel. Ideal for cosmetics, accessories, jewelry, and gift products where an extra secure closure is required. Fully custom printed, any size, shipped nationwide across the USA.
Free Shipping Across USA
Offset/Digital printing
Free Design Support
Custom Finishing
Our Custom Tuck Flap Boxes take the classic tuck end design and enhance it with extended, overlapping flap closures that provide an additional layer of security and a more premium tactile experience when opening.
The longer flap tucks deeper into the box cavity, making accidental openings virtually impossible during transit or shelf display an important feature for valuable or fragile products. This closure style also creates a more satisfying, intentional unboxing moment that customers associate with quality brands.
Popular for jewelry, accessories, cosmetics, gift sets, and specialty retail products, tuck flap boxes are a smart upgrade from standard tuck end configurations.
Box Style | Extended Tuck Flap — deep-tuck closure |
Available Sizes | Fully custom — provide L x W x H in inches |
Minimum Order Qty | 100 Boxes |
Standard Turnaround | 8–10 Business Days |
Rush Option | 4–6 Business Days |
Shipping | Free on orders over $200 (Continental USA) |
Flap Depth | Standard 0.5" or custom deep-tuck available |
Digital Proof | Free — included with every order |
Primary Material | 16pt – 24pt SBS Cardstock |
Eco Option | Recycled / FSC-Certified Board |
Finish | Matte / Gloss / Soft-Touch Lamination |
Special Finishes | Spot UV, Gold/Silver Foil, Embossing |
Interior | Uncoated or custom-printed inside |
Add-ons | Ribbon pull, magnetic strip on flap, tissue paper |
Window Option | Die-cut window with acetate film |
Sustainability | Recyclable and biodegradable options |
Print Technology | Offset / Digital Printing |
Color Mode | CMYK Full-Color + PMS Pantone |
Artwork Format | PDF, AI, EPS — 300 DPI, CMYK |
Bleed | 0.125" — apply to flap extensions too |
Flap Printing | Full-color printing on inner flap face available |
Proofing | Free digital proof on all orders |
Foil Options | Gold, Silver, Rose Gold, Black Foil |
Coatings | Aqueous, Spot UV, Soft-Touch |
Yes, we offer sample kits and paid custom samples so you can verify the structure and print quality before a larger run.
Our minimum order quantity starts as low as 50 units for standard boxes, allowing you to test the market effectively.
You need a print-ready file (AI or PDF). If you don't have a designer, you can download our dielines and use Canva or Adobe Illustrator to place your logo. We review every file before printing.
Standard production takes 7-10 business days. Shipping time depends on your location and the shipping method selected at checkout.
Absolutely! We specialize in engineered custom packaging. Please fill out the custom quote form below with your specific dimensions.
End-to-end payments and financial management in a single solution.
Structure Packaging engineers premium custom solutions, turning your unboxing into a brand asset. We are committed to load-bearing integrity, sustainable materials, and factory-direct speed with every shipment.