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Fast Turnaround: Standard Production in 10-15 Business Days.
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Our Herbal Tea Pouches represent the intersection of material science and brand design: engineered to protect your product through every stage of its journey while making an impression that drives loyalty, repeat purchases, and social sharing. Designed specifically for specialty tea brands,  tea subscription companies,  luxury gifting retailers, these boxes are built to honour the ritual of tea with packaging that is as considered as the blend itself.

Every Herbal Tea Pouches we produce starts with a conversation about your product, your brand, and your customer. The structural design is engineered to your exact dimensions: no unnecessary bulk, no inadequate protection. The exterior print surface is treated to deliver the colour accuracy, finish quality, and tactile experience that reflect the value of what's inside. Whether you're launching a new product or scaling an established line, our Herbal Tea Pouches are manufactured to the same exacting standards at every order volume.

The right packaging doesn't just contain a product: it communicates a brand's values before a word is read. Our Herbal Tea Pouches are the physical embodiment of that principle. From the moment they're seen on a shelf or delivered to a doorstep, they signal quality, care, and professionalism. That signal builds trust. Trust builds loyalty. And loyalty builds brands.

Freshness

Foil-lined interior for aroma and moisture protection

Bag Format

Individual envelope, sachet, pyramid bag, and loose-leaf configurations

Reseal

Resealable zip-lock closure on pouches

Tea Tin

Tin lithography printing for full 360° canister branding

MOQ

LOW MOQ

Lead Time

10-15 business days

Sustainability

Compostable and plastic-free options for eco tea brands

Board & Structural Materials

Premium SBS Paperboard 300–400gsm (boxes)

Kraft Board (artisan/natural aesthetic)

Foil-Lined Kraft Pouch (freshness barrier)

Tin Plate (tea tins)

Compostable Film Pouch (eco range)

Interior, Lining & Insert Options

Foil lining (freshness and aroma preservation)

Food-safe white interior

Compostable inner envelope

Resealable zip closure

Individual sachet/envelope windows

Available Print Finishes

Matte Lamination

Gloss Lamination

Soft-Touch Coating

Gold Foil Stamping

Spot UV

Embossing on logo

Kraft natural finish

Tin lithography print (for canisters)

Print Method

Description & Best Use

Digital Printing

Ideal for short runs, prototypes, and personalised or variable data printing. Up to 4-colour CMYK process. Fast turnaround with no plate costs. Best for: samples, limited editions, and test runs.

Offset Lithography

The gold standard for colour accuracy and consistency on medium to large volume runs. Pantone PMS spot colour matching available. Best for: retail, brand-critical, and premium packaging where colour precision matters.

Flexographic Printing

Cost-efficient for high-volume corrugated, kraft, and food packaging. Up to 6-colour print. Best for: corrugated food boxes, pizza boxes, and high-volume retail packaging.

 

Colour System

CMYK (4-colour process) as standard. Pantone PMS spot colour matching available on all offset print runs. White ink available for printing on kraft, black, and dark-coloured boards.

Print Resolution

300 DPI minimum at final print size for digital. Equivalent photographic-quality resolution on offset lithography.

Artwork File Requirements

Preferred format: PDF (press-ready). Also accepted: AI, EPS, PSD. Minimum resolution: 300 DPI at 100% print size. Bleed allowance: 3mm all sides. Safe zone: 3mm inside trim edge. Embed all fonts and linked images before submitting.

Proofing & Approval

A full-colour digital PDF proof is provided for every order before production commences. Physical die-line and printed samples available on request (additional lead time applies). Approval required before plates are produced.

   Category Note: Tea packaging often benefits from the contrast between matte board and gold or copper foil stamping to evoke the warmth and heritage of tea culture. Full colour printing for contemporary wellness brands and minimal monochrome for artisan ranges.

Phone: +19737849543
Email: sales@structurepackaging.com

Frequently asked questions

Yes, we offer sample kits and paid custom samples so you can verify the structure and print quality before a larger run.

Our minimum order quantity starts as low as 50 units for standard boxes, allowing you to test the market effectively.

You need a print-ready file (AI or PDF). If you don't have a designer, you can download our dielines and use Canva or Adobe Illustrator to place your logo. We review every file before printing.

Standard production takes 7-10 business days. Shipping time depends on your location and the shipping method selected at checkout.

Absolutely! We specialize in engineered custom packaging. Please fill out the custom quote form below with your specific dimensions.

Do you have more questions?

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Structure Packaging

Structure Packaging engineers premium custom solutions, turning your unboxing into a brand asset. We are committed to load-bearing integrity, sustainable materials, and factory-direct speed with every shipment.

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