Crafted with elegant and protective sensibility, our 500ml Bottle Boxes give your brand the shelf presence and unboxing experience that turns first-time buyers into loyal customers.
Free Shipping Across USA
Offset/Digital printing
Free Design Support
Custom Finishing
Our 500ml Bottle Boxes represent the intersection of material science and brand design: engineered to protect your product through every stage of its journey while making an impression that drives loyalty, repeat purchases, and social sharing. Designed specifically for wine producers, premium spirits brands, artisan olive oil makers, these boxes are built to protect every bottle and present it as the premium product it truly is.
Every 500ml Bottle Boxes we produce starts with a conversation about your product, your brand, and your customer. The structural design is engineered to your exact dimensions: no unnecessary bulk, no inadequate protection. The exterior print surface is treated to deliver the colour accuracy, finish quality, and tactile experience that reflect the value of what's inside. Whether you're launching a new product or scaling an established line, our 500ml Bottle Boxes are manufactured to the same exacting standards at every order volume.
The right packaging doesn't just contain a product: it communicates a brand's values before a word is read. Our 500ml Bottle Boxes are the physical embodiment of that principle. From the moment they're seen on a shelf or delivered to a doorstep, they signal quality, care, and professionalism. That signal builds trust. Trust builds loyalty. And loyalty builds brands.
Insert Type | Custom foam collar, moulded pulp, or cardboard divider |
Bottle Fit | Engineered to exact bottle height, diameter, and neck dimensions |
Multi-Pack | 1, 2, 4, and 6-bottle configurations available |
Closure | Tuck-end, magnetic lid, or ribbon-pull |
MOQ | LOW MOQ |
Lead Time | 10-15 business days |
Stability | Drop-tested to prevent breakage in standard freight |
Board & Structural Materials
◆ Rigid Greyboard 2mm–3.5mm
◆ Premium SBS Paperboard 350–400gsm
◆ Corrugated E-Flute (shipping)
◆ Specialty Textured Wrap
Interior, Lining & Insert Options
◆ Custom-fitted foam collar inserts
◆ Moulded pulp bottle cradle
◆ Fabric-wrapped interior
◆ Cardboard dividers for multi-bottle packs
◆ Velvet lining (luxury edition)
Available Print Finishes
◆ Gloss Lamination
◆ Matte Lamination
◆ Gold/Silver Foil Stamping
◆ Soft-Touch Coating
◆ Embossing on logo area
◆ Spot UV
Print Method | Description & Best Use |
Digital Printing | Ideal for short runs, prototypes, and personalised or variable data printing. Up to 4-colour CMYK process. Fast turnaround with no plate costs. Best for: samples, limited editions, and test runs. |
Offset Lithography | The gold standard for colour accuracy and consistency on medium to large volume runs. Pantone PMS spot colour matching available. Best for: retail, brand-critical, and premium packaging where colour precision matters. |
Flexographic Printing | Cost-efficient for high-volume corrugated, kraft, and food packaging. Up to 6-colour print. Best for: corrugated food boxes, pizza boxes, and high-volume retail packaging. |
Colour System
CMYK (4-colour process) as standard. Pantone PMS spot colour matching available on all offset print runs. White ink available for printing on kraft, black, and dark-coloured boards.
Print Resolution
300 DPI minimum at final print size for digital. Equivalent photographic-quality resolution on offset lithography.
Artwork File Requirements
Preferred format: PDF (press-ready). Also accepted: AI, EPS, PSD. Minimum resolution: 300 DPI at 100% print size. Bleed allowance: 3mm all sides. Safe zone: 3mm inside trim edge. Embed all fonts and linked images before submitting.
Proofing & Approval
A full-colour digital PDF proof is provided for every order before production commences. Physical die-line and printed samples available on request (additional lead time applies). Approval required before plates are produced.
Yes, we offer sample kits and paid custom samples so you can verify the structure and print quality before a larger run.
Our minimum order quantity starts as low as 50 units for standard boxes, allowing you to test the market effectively.
You need a print-ready file (AI or PDF). If you don't have a designer, you can download our dielines and use Canva or Adobe Illustrator to place your logo. We review every file before printing.
Standard production takes 7-10 business days. Shipping time depends on your location and the shipping method selected at checkout.
Absolutely! We specialize in engineered custom packaging. Please fill out the custom quote form below with your specific dimensions.
End-to-end payments and financial management in a single solution.
Structure Packaging engineers premium custom solutions, turning your unboxing into a brand asset. We are committed to load-bearing integrity, sustainable materials, and factory-direct speed with every shipment.