Tuck top mailer boxes are the choice for brands that want the efficiency of a mailer format with the premium presentation of a tuck-end retail box. They ship flat, assemble in seconds, and arrive at your customer’s door looking polished, intentional, and brand-confident.
The tuck top mailer box bridges the gap between a standard mailer and a retail gift box. It has the structural strength and protective performance of a corrugated mailer, with the clean exterior print surface and tuck-end closure of a premium retail box. For e-commerce brands that want every delivery to feel like an event, this format delivers.
We produce tuck top mailer boxes in custom sizes with full-colour exterior print and the full finish range. The tuck top closure creates a clean, professional opening experience — no tape, no sealed edges, just a clean lift-and-open that sets the tone for the unboxing moment that follows. Interior printing options add an additional brand touchpoint on the inside lid.
For subscription box brands, direct-to-consumer product launches, and premium e-commerce operations that treat every delivery as a customer experience, tuck top mailer boxes are the format of choice. Consistent quality, reliable flat-pack storage, and fast turnaround make them a practical as well as a premium choice.
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Structure |
Tuck top with full dust flap / interlocking base closure |
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Board |
Single-wall corrugated or 400gsm+ rigid board |
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Full-colour exterior and optional interior |
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Assembly |
Flat-packed for storage / quick-fold assembly |
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Sizes |
Fully custom |
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MOQ |
LOW MOQ |
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Lead Time |
10–15 business days |
Board and Structural Materials
◆ Corrugated E-Flute (mailer grade)
◆ Rigid SBS 400gsm+ (premium format)
◆ Kraft Board
Interior, Lining and Insert Options
◆ White or kraft interior
◆ Custom-printed interior lid and base
Available Print Finishes
◆ Gloss Lamination
◆ Matte Lamination
◆ Spot UV
◆ Foil Stamping
◆ Aqueous Coating
Yes, we offer sample kits and paid custom samples so you can verify the structure and print quality before a larger run.
Our minimum order quantity starts as low as 50 units for standard boxes, allowing you to test the market effectively.
You need a print-ready file (AI or PDF). If you don't have a designer, you can download our dielines and use Canva or Adobe Illustrator to place your logo. We review every file before printing.
Standard production takes 10-15 business days. Shipping time depends on your location and the shipping method selected at checkout.
Absolutely! We specialize in engineered custom packaging. Please fill out the custom quote form below with your specific dimensions.
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